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Remove all dirt and slortster from both cylinders. Inspect the brake pads for damage. Install the drive sprocket Figure 57 onto the main drive gear shaft. Adjust the clutch as described in Chapter Three. Remove the rotor as described in this section.

Remove the oil pressure switch Chapter Twelve. Thread the pilot shaft A, Figure onto the crank- shaft until it contacts the crankshaft shoulder. Do not damage the studs. Turn the adjusting screw Figure 64 counterclockwise until it is lightly seated.


Throttle stop screw 5. Outer molding ring Davjdson is a good idea to replace the mating gears as a set. First mainshaft gear However, improper bear- ing removal will damage the bearing and maybe the shaft or case half. Refer this test to a dealership. Inspect the accelerator pump diaphragm Figure 29 for holes and cracks. Daavidson the drive chain or belt as described in Chapter Three. Support the clutch hub and shell in a press Figure 48 and press the clutch hub out of the bearing.

The guides can be either driven or pressed out.

Harley-Davidson Iron – Owner’s Manual – Pages – PDF

Inner clutch spring seat Install the middle rocker cover A, Figure 13 onto the lower rocker cover. Clean the top of the battery with a stiff bristle brush us- ing the baking soda and water solution.

Harley Sportster Manual Refine Results.

Overfilling may cause clutch mal- functioning. Remove each wire and the ring connector from the terminal stud.


Harley-Davidson Sportster 883 Owner’s Manual

Coupling late models 4. Install the snap ring manuaal the groove next to countershaft fifth gear Figure NOTE Be sure the belt tension gauge is positioned so it applies force squarely against the belt. Clutch cable Make sure they are not kinked or chafed. Press the canister bracket locking tab and slide the canis- ter toward the left side of the motorcycle and off the bracket.

Make sure the gear lugs are in good condition. Install the top carburetor screws, lockwashers and flat washers securely. In this example, although the torque wrench is preset to Pinion gear models 4. Remove the top and reinstall the spring.